Vehicle Modification & Tuning
Vehicle Repair & Maintenance
Muffler Rattling & Exhaust Leaks, Little Welding & Cutting Will Fix It
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May 19, 2022
Well, we have to fix our exhaust leaks and rattles caused by some claps we bought on Amazon. We were using the EVIL ENERGY clamp which worked pretty well but after 2 years just didn't hold up. We went back with some simple clamps, everything is shown below and they worked great. We did have to do a little welding because of a larger gap on the Total Flow Muffler when using the Walker pipe. After everything was done, things sound great!
Parts And Tools:
Walker Front Exhaust Pipe https://amzn.to/2UjnupW
Walker Tail Pipe https://amzn.to/3kq71uZ
Walker Exhaust Exhaust Intermediate Pipe "Because The Muffler Is Shorter" https://amzn.to/3ikjuh9
Walker 2-1/4" U-Bolt Exhaust Clamp https://amzn.to/3zehwpr
TOTALFLOW Two-Chamber Universal Muffler https://amzn.to/3ktAR1J
Metabo HPT Angle Grinder https://amzn.to/36FaC09
Forney Easy Weld Welder, 120V https://amzn.to/3romDR1
YESWELDER Large Viewing True Color Solar Powered Auto Darkening Welding Helmet with SIDE VIEW https://amzn.to/3wOq58z
EULANGDE Premium Split Welders Heat Resistant Leather Cape Sleeve https://amzn.to/3erUPpC
Welding Sleeves https://amzn.to/3krRoTL
RAPICCA 16 Inches,932℉, Leather Forge/Mig/Stick Welding Gloves https://amzn.to/3etHTzw
Milwaukee 18-Volt Drill and Impact Driver Kit: https://amzn.to/366BwxM
Husky Mechanics Tool Set: https://amzn.to/3kuGUzD
EVIL ENERGY "Didn't Hold Up" https://amzn.to/3B9Qxx3
The Forney Flux Core Welder we used is their entry-level series that has held up with use using it for years. My son loved it when he first got it because he could learn and it is very easy to use. Now after going to school for welding and using industrial equipment, he would like to upgrade, but that is on his dime. For me, this weld does everything I would need for quick small jobs. If I had to work with thicker metal, would just pull out the arch welder and start melting metal.
The TotalFlow Muffler I think has a great sound for a very budget price. They have a very large selection so you can easily find the right sound for your ride. Now on the size of their pipe for the exhaust, our 2 1/4 pipe seemed a little big. Maybe they sent me the wrong size in the box, but we made it work. Just a little cutting and welding and the exhaust leaks were gone. Also having my son weld instead of me is great, he can really do some pretty welds, there was just a lot of gap to fill and he wanted to hit the trail.
00:00 Fixing Our Jeep YJ Exhaust
01:36 Jeep Sound With No Cat Or Muffler
02:13 Cutting Pipe To Weld To Muffler Replacing Clamps
04:09 Using Forney Flux Core Welder To Fix Exhaust
07:12 Install Cat-Back Exhaust On Jeep Wrangler
09:49 How The TotalFlow 2 Chamber Exhaust Sounds
11:06 Must-Have Tools For Flux Core Welding
13:55 Final Thoughts On Exhaust Repair With Women's Perspective.
16:59 Outtakes for Exhaust Repair
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